What would it mean for your operation if every label was scanned accurately — without anyone ever touching a trigger?
For manufacturers and warehouse operators, that kind of precision can mean the difference between a smooth, high-output day and a line full of rework, misroutes, and lost time. And while many organizations are still relying on handheld barcode scanners, the truth is, manual scanning simply can’t keep up with the pace and precision modern production demands.
That’s where fixed industrial scanning comes in — a hands-free, fully automated way to capture critical data and keep your workflows running at full speed. If your team is stretched thin, your margins are tight, and your throughput goals keep climbing, this isn’t futuristic tech — it’s a smart, scalable step you can’t afford to overlook.
What Fixed Industrial Scanning Does and Why It Matters
Fixed industrial scanners are permanently mounted at key checkpoints throughout your facility — over conveyors, at packaging stations, or on assembly lines. Unlike handheld scanners that rely on an operator to aim and trigger every read, fixed scanners automatically capture 1D or 2D barcodes in motion — even if labels are damaged, dirty, or poorly printed.
Solutions like Zebra’s FS and GS Series are designed to deliver the kind of reliability your line workers wish every tool had:
- Always-on accuracy – No missed scans, no manual checks, no slowdowns.
- Consistent throughput – Keep production moving without stopping to verify barcodes.
- Seamless integration – Feed verified scan data straight into your MES, WMS, or ERP system for instant updates.
The result: you get real-time visibility and traceability — with zero added labor.
From Bottlenecks to Breakthroughs: Where Fixed Scanning Delivers
If you’ve ever had to track down a mislabeled shipment, rework an assembly, or reroute product after it’s already packed, you know how much manual errors can cost.
Fixed scanning targets these critical points — the areas where speed, accuracy, and human variability collide — and turns them into opportunities for efficiency gains.
In Manufacturing
- Component Verification: Ensure the right parts are in place before the next build stage, preventing downstream defects and warranty claims.
- In-Process Quality Control: Automatically flag and remove defective items before they advance, reducing scrap and increasing yield.
- Traceability & Compliance: Create a complete digital record of every part and finished product for regulatory or warranty documentation.
In Warehousing
- High-Speed Order Verification: Automatically match picked items to order data, reducing mis-picks and shipping delays.
- Pallet & Container Tracking: Scan multiple barcodes in motion — no need to stop conveyors or forklifts.
- Inventory Location Updates: Real-time WMS updates keep inventory counts accurate without manual entry.
In Logistics & Packaging
- Shipping Validation: Confirm every item is in the right load before it leaves, preventing returns and lost shipments.
- Cross-Docking Accuracy: Route shipments to the right dock automatically, keeping goods flowing efficiently.
- Label Verification: Ensure all codes meet customer and compliance standards, avoiding chargebacks and delays.
When properly integrated, these systems can reduce inspection times by up to 70%, cut shipping errors by over 90%, and eliminate rework caused by mislabeled or misrouted goods — results we’ve seen firsthand in customer deployments.
Built for the Real World
On a production line, even a single missed scan can ripple downstream — slowing processes, skewing data, or triggering compliance issues. Fixed scanners are designed to handle those challenges with ease.
- Exceptional Read Performance: Advanced decoding algorithms capture damaged or poorly printed barcodes — the ones that bring standard scanners to a halt.
- Industrial Durability: Built to withstand dust, vibration, and extreme temperatures, these devices are right at home in tough manufacturing and distribution environments.
- Flexible Connectivity: With Ethernet/IP, PROFINET, Serial, and USB options, they integrate smoothly with your existing PLCs, WMS, and ERP platforms.
- Scalable Design: Start with one station and expand plant-wide without replacing hardware, thanks to modular software and flexible mounting.
The MSM Solutions Advantage
Technology is only as effective as the integration behind it. That’s where MSM Solutions comes in.
With over 30 years of experience in barcode automation and data collection, we know what it takes to design a system that works — from the first scan to the final shipment.
Our team helps you:
- Configure devices to perform right out of the box
- Integrate with your MES, WMS, or ERP system
- Support your system with on-site and remote service
The result? A seamless deployment that starts saving time and reducing errors from day one.
Why You Can’t Afford to Wait
If you’re under pressure to increase throughput, meet compliance requirements, or make more out of the team you already have, automation isn’t a luxury — it’s a necessity.
Fixed industrial scanning helps you do more with less:
- Lower error rates and rework costs
- Faster order fulfillment
- Higher customer confidence and compliance assurance
The technology works 24/7, doesn’t need breaks, and never misses a barcode — giving your team the freedom to focus on what they do best.
Ready to See It in Action?
Watch Zebra’s fixed scanning technology in operation, then imagine the impact it could have on your line.
[Watch the Video]
When you’re ready to eliminate errors, boost throughput, and take control of your production data, MSM Solutions will help you design, deploy, and support a fixed scanning solution built around your needs.
Request Your Virtual Demo Here
